Discrete & process manufacturing
Unplanned downtime is a prediction problem you are not making yet.
Your machines emit vibration, temperature, current and cycle data continuously. Most plants throw it away. Reading it is the difference between servicing a bearing on a Tuesday and losing a shift on a Friday.
What we usually find
The cost lines that keep showing up
Maintenance run on fixed calendars, so parts are replaced early or fail early
Quality inspection sampled by hand and inconsistent between inspectors
OEE reported weekly, long after the shift that caused the loss
Energy the second-largest cost line and effectively unmanaged
Deployments
6 things we know how to ship here
What the audit usually finds first: maintenance strategy: calendar-based rather than condition-based (high saving); qc coverage: sampled manually to an inconsistent standard (high saving); energy scheduling: no load shifting against tariff peaks (medium saving).
Predictive maintenance
Sensor MLDetect the vibration and thermal signatures that precede failure and schedule the intervention into planned downtime.
Failures become planned work
Visual defect detection
Computer visionInspect every unit rather than a sample, at line speed, with a consistent standard that does not drift by shift.
100% inspection coverage
Throughput & OEE optimisation
Process miningFind the real constraint across the line and quantify what each bottleneck costs per shift, live.
Constraint visible while it matters
Energy optimisation
OptimisationModel consumption against output and shift load, then schedule heavy draw away from peak tariffs.
Lower cost per unit produced
Spare-parts demand forecasting
ForecastingStock the parts that will actually be needed instead of insuring against everything.
Working capital released
Operator assistance & SOP retrieval
RAG agentsLet operators ask for the right procedure or fault code in plain language, in their own language.
Faster fault resolution on the floor
PLC / SCADA integration · Edge inference, no cloud dependency · Retrofit onto existing machines · Shift-level dashboards
Proof
What we have shipped in manufacturing
Projects tagged with this sector, plus anything pinned to it in the admin.
Other playbooks
Sectors we also work in
Operating somewhere else? The audit looks at workflows, data and cost, not at your industry code. If we don't think we can help, the first call is where we'll say so.