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Ready-made garments

The floor already produces the data. AI turns it into margin.

Cutting tables, sewing lines, finishing and QC generate a continuous stream of signals that almost never reach a decision. We deploy vision and forecasting directly onto the floor, with no rip-and-replace of your ERP.

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32% less rework on inspected lines

What we usually find

The cost lines that keep showing up

Defects caught at final QC instead of at the sewing station, after the labour is already spent

Line balancing decided by supervisor instinct, so efficiency swings shift to shift

Fabric utilisation locked to a marker plan nobody re-optimises

Buyer delivery dates promised without a reliable model of actual throughput

Deployments

6 things we know how to ship here

What the audit usually finds first: final qc rework loop: defects detected 40+ minutes downstream of origin (high saving); fabric utilisation: marker plans static across similar styles (high saving); manual attendance registers: 3 staff-hours a day reconciling gate logs (medium saving).

In-line fabric & stitch defect detection

Computer vision

Cameras over the cutting table and sewing stations flag broken stitches, skipped seams, shade variation and holes the moment they appear.

Catch defects at the station, not at final QC

Line balancing & efficiency forecasting

Time-series ML

Model the real cycle time of every operation, then predict which station will bottleneck the line before the shift starts.

Steadier hourly output across shifts

Marker & cut-plan optimisation

Optimisation

Search the space of marker layouts against live roll inventory to squeeze more garments out of the same fabric.

Direct fabric cost reduction

Order-to-delivery ETA prediction

Forecasting

Give merchandisers a defensible ship date from live WIP, absenteeism and machine status instead of a spreadsheet guess.

Fewer air-freight penalties

Workforce attendance & productivity

Face recognition

Face-recognition attendance that works at gate scale, tied to per-line productivity so payroll and output reconcile.

Ends buddy-punching and manual registers

Buyer compliance document AI

Document AI

Read tech packs, PO amendments and compliance certificates, then auto-populate your internal systems.

Hours of merchandiser data entry removed

Edge GPU on-floor · RTSP camera feeds · ERP / MES connectors · Bangla + English UI

Proof

What we have shipped in rmg & apparel

Projects tagged with this sector, plus anything pinned to it in the admin.

Other playbooks

Sectors we also work in

Operating somewhere else? The audit looks at workflows, data and cost, not at your industry code. If we don't think we can help, the first call is where we'll say so.